|
Universal Joints & Drive Shafts / Twin
Disc
APTD ( Twin Disc )
All Power-Transmission Inc. purchased the design, equipment and
manufacturing rights to the Twin Disc J-line of universal joints
in March 2000. Building on the nearly half century of experience
by Twin Disc, All Power is now producing universal joints to the
same exacting standards as the original Twin Disc.
Available Twin Disc Models
Twin Disc is now designated as AP Twin Disc. All Power-Transmission Inc. now
has available seven sizes of Twin Disc industrial U-joints with different types of Twin Disc in each size.
The types vary according to range and method of accommodating axial
slip. Capabilities
range from 4250 lbs.-ft. to 26,000 lbs.-ft. rated static torque. The
static brinell capacity of the roller bearings in the U-joint is
approximately twice the rated capacity of the joint. The
yield point of the yokes and cross in the U-joint is approximately
21/2 times the rated capacity. The yield strength varies
with the yoke design.
APTD Twin Disc Features
APTD Twin Disc Model J Series U-joints in sizes J-170 to J1200 all
use high-wing bearing cap design exclusively. High wing construction
provides longer capscrews for attaching the bearing caps. These
longer capscrews will remain tight under the most severe operating
conditions. High-wing bearing caps, together with externally
wrenched capscrews permit use of a larger diameter bore in the
cap, thus accommodating a larger bearing. This larger bearing
assures longer U-joint life for a given swing diameter.
Wing-type bearing cap design also provides a lighter and more
serviceable assembly. Since companion flanges are not required
as in round bearing types, the centerline of the U-joint is closer
to the bearings in both driving and driven machinery. Thus,
overhanging loads are minimized.
The sizes J-230, J-310, J-600 and J800 twin disc U-joint models are interchangeable
with wing-type U-joints of other manufacturers. APTD (twin disc) U-joints,
however, offer greater dynamic ratings than other U-joints of equivalent
size. The dynamic factor is a measure of the U-joint's life.
It indicates the ability of the U-joint to transmit a given power
through a specified U-joint angle at a certain speed for a specified
number of hours.
Since the life of the U-joint is really an expression of the life
of the roller bearings, the dynamic factor of the U-joint can be
calculated from a formula based on modifications of basic roller
bearing formulas. APTD (twin disc) design emphasis in this area has resulted
in the adoption of larger diameter accurately guided roller bearings
as standard. Larger bearings mean greater life expectancy
for a given swing diameter- an important consideration to designers
and users who are now experiencing unsatisfactory U-joint performance
yet do not have space for a larger size.
In choosing U-joints for any industrial application, bear in mind
this fact: APTD (twin disc) calculates a U-joint lifespan based on four
variables- torque, speed, angularity and application factors. For
this reason, you can choose a Twin Disc U-joint design to match the predicted
lifespan of the other components in your drive system.
This area of the web site has been prepared to assist designers
in making tentative size selections- however, trained factory Application
Engineers are available in Green Bay, Wisconsin, to assist in solving
universal joint application problems. Also, All Power factory authorized
agents and distributors are available to make specific recommendations
on Twin Disc U-joint applications. In addition, All Power Engineers
are available to make special designs for specific applications.
|